Process Settings

Specifies the processing conditions to simulate.

Access:
  On the Mold Layout tab, click Mold Process Settings or,

On the Core/Cavity tab, click Part Process Settings.

Set tab

Material Properties
Mold temperature

Specifies the temperature of the mold at the part-mold interface.

Melt temperature

Specifies the temperature of the molten plastic as it flows into the cavity or the runner system. Typically, it is the same as the temperature at the nozzle.

Default

Resets the mold or melt temperature to the recommended value for the material.

Maximum injection pressure limit
Maximum machine injection pressure

Sets the maximum injection pressure limit for the machine.

Automatic velocity/pressure switch-over

Allows the software to determine, automatically, the optimum time to switch from velocity to pressure control. The transition point selected to ensure that if the ram stops suddenly, there is only enough melt decompression to fill the cavity.

Velocity/pressure switch-over by volume %

Specifies the time when control is changed from ram control to pressure control, as a percentage of the volume filled. The switch-over point is generally when approximately 99% of the volume is filled, but can be earlier due to a short shot or material compressibility. Disabled if Automatic velocity/pressure switch-over is selected.

Machine injection time
Automatic injection time

Automatically calculates the injection time that gives the lowest injection pressure.

Time (sec)

Used to specify the injection time. Disabled if Auto injection time is selected.

Maximum clamp open time
Time (sec)

Used to specify the machine clamp open time. This time is included in the calculation of the estimated cycle time, in the results.

Suggest tab

Launches the Molding Window Analysis to provide recommended process settings for your part or mold assembly, depending upon the surface finish you select.

Required surface finish
High gloss

Includes a high mold temperature in the process settings calculation.

Gloss

Includes a medium mold temperature in the process settings calculation.

Low gloss

Includes a low mold temperature in the process settings calculation.

 
Start

Launches the Molding Window Analysis.

Stop

Stops the Molding Window Analysis.

(More) Mold Process Settings only

Sets the options for a virtual sprue.

Virtual Sprue Settings

Select to enable.

Position

Point Selects the runner sketch geometry, sketch point, or end point.

 

Ratio Adjusts the position of the virtual sprue along the runner sketch geometry. Not available if you select a point or end point.

Profile

Sets the virtual sprue width, height, and angle.