Prediction of composite mechanical properties

Fiber orientation is one of the major factors that determines the mechanical (elastic) strength as well as the stiffness of a molded part.

Theories have been developed to predict the mechanical properties of short fiber composites once the fiber orientation distribution in the parts is known.

To calculate the mechanical properties, all the theories follow a two step procedure:

  1. The properties of a unidirectional short fiber reinforced material are estimated.
  2. These properties are then averaged across the laminates according to the fiber orientation distribution density.

Thus, this methodology independently accounts for the influence of fiber length and fiber orientation.

The Tandon-Weng model serves as the basis for the calculation of the composite material's unidirectional mechanical properties. The Autodesk Simulation Moldflow Insight implementation also considers Tucker/Liang's treatment on the Poisson ratio calculation of the Tandon-Weng model.

The properties of the fiber and polymer required as inputs to the analysis are:

The following basic mechanical properties are derived for each element in the composite material:

Longitudinal and transverse moduli

The Tandon Weng model treats the short fiber reinforced composite as a special case of unidirectionally aligned spheroidal inclusions embedded in a finite elastic polymer matrix.

The longitudinal modulus of the uniaxially aligned system can be written as:

where , and are parameters related to those in the Tandon Weng paper.

The transverse modulus of the uniaxially aligned system can be written as:

where , , and are parameters related to those in the Tandon Weng paper.

Shear modulus and Poisson's ratio

The Halpin-Tsai procedures are applied when calculating the longitudinal and transverse shear moduli and Poisson's ratios for the composite material.

These constants can be written as:
where:
where is the bulk modulus of the polymer, defined as
The in-plane Poisson's ratio is calculated from the rule of mixtures by:
The out-of-plane Poisson's ratio of the composite is calculated as: