Undercuts

An undercut is a design feature that interferes with the ejection of a molded part from the mold. An undercut can include features such as holes or boses that are not aligned with the direction of ejection, threaded sections, and snap fingers.

Figure 1: Undercut problem

The snap finger shown above has an undercut surface highlighted in red.

This part could not be produced without the inclusion of moving parts within the mold to ensure the part could be ejected. This will add to the cost of the mold.

The Undercut element examines the part and highlights regions that could cause molding ejection problems.

To view the undercut contribution to the indicator value, click Home tab > Manufacturability panel > Information. The Alerts tab will include an undercut alert if there are issues with the design.
Note: Altering the Pull direction can change the amount of undercut on the part.

Undercut alert

A significant amount of undercut area will trigger an alert. All undercuts should be investigated to ensure the finished part can be removed from the metal injection mold.

Undercut visualization

Click on the Undercut option in the Information pop-up tab to view this result.

The undercut on a part can viewed. Click on Home tab > Manufacturability panel > Information. Click on the Undercut option in the Information pop-up tab.

Surfaces with an undercut are highlighted in red. This is based on the part being ejected from the mold cavity in the specified Pull direction.

Design suggestion

The inclusion of a hole at the base of the snap finger shown below, will allow a fixed rectangular pin to be included in base of the mold. This design modification will allow the part to be ejected without the need for moving parts in the mold.

Figure 2: Modified design

It is not always possible to design a part without undercuts.