Density result

The Density result is generated from a Fill analysis using 3D analysis technology, and shows the density of the tetrahedral elements before shrinkage occurs, at the time the result file was written.

The program measures the density of the material at this time and uses this as the starting point for calculation of the volumetric shrinkage and warpage of the part.

Note: For compression-type molding processes, this result is plotted displayed on the deformed mesh as the default setting. With this default setting, if you click through the time steps you can watch the polymer as it is compressed into the part shape. To turn it off, so that all you see is the result on the part, right-click the result, select Properties and uncheck Display on deformed mesh.

Using this result

The Density result determines whether the part was uniformly packed with polymer during the packing phase. Variations in polymer density can indicate problems with the part.

Once the material has filled the mold cavity and the packing phase has begun, material flow is driven by the variation of density across the part. If one region of a part is less densely packed than an adjacent region, then polymer will flow into the less dense region until equilibrium is reached. This flow will be affected by the compressibility and thermal expansion of the melt in a similar way to which the flow is affected by these factors in the filling phase.

Accurate simulation of the material flow during the packing phase uses the material's pvT characteristics (density variations with pressure and temperature, compressibility, and thermal expansion data) and material viscosity data.

Note: Once the pressure at a node reaches zero or the temperature reaches the transition temperature (whichever comes first), the density is recorded. This is one of the initial conditions for Warp analysis. Using this density result to predict the weight of the final part is misleading as the density of the part will change as the part further cools.

Things to look for