This page of the Process Settings Wizard, which can be accessed by clicking ( ), is used to specify Microcellular injection molding related process settings for the analysis sequence.
Volume filled at start of foaming | Specifies the percentage volume of the cavity to be filled with polymer. For example, for a 10% reduction in weight of the part, enter 90%. |
Initial bubble radius | Specifies the bubble radius before growth. The default value can be used in most cases. Note: Making this value too small may adversely affect solution stability.
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Number of cells per volume | Specifies a nucleation density value. The nucleation density, which can be determined from scanning electron microscope images of a molded part, is assumed to be constant throughout the part. The default value was determined from a test plaque molded with Polystyrene. Tip: If the simulation predicts a short shot, whereas in practice the part fills completely, a possible reason is that the number of cells per volume value is too low.
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Initial gas concentration | Specifies the percentage concentration of gas in the melt at the beginning of the process. |