About Toolpath Fillets

Inventor HSM provides a toolpath filleting function that is useful for avoiding sharp corners in 3D finishing toolpaths. With fillets applied, sharp turns in the toolpath can be reduced so that the CNC control can maintain a higher feedrate and/or prevent marks on the machined part.



The Fillets section and Fillet radius parameter are located on the Passes tab between the Stock to Leave and Smoothing sections

The following images show an example of a Parallel finishing toolpath using a 10 mm ball end mill.



Fillets disabled



Fillets enabled. Fillet radius is 10 mm - twice the tool radius



Fillets disabled, but the model has fillet geometry features applied

Enabling fillets on a Parallel finishing toolpath primarily affects corners perpendicular to passes.



Parallel toolpath without toolpath fillets



Parallel toolpath with a toolpath fillet radius of 4 mm

Similarly, for a Contour finishing operation, the fillets in vertical corners:



Contour toolpath without toolpath fillets



Contour toolpath with a toolpath fillet radius of 4 mm

Attention: When using toolpath filleting, more stock will be left than specified by the Radial stock to leave and Axial stock to leave settings. You should therefore keep the fillet radius fairly small and remember to machine the leftover stock with a following operation.