 
Recommended values:
d = (0.2 - 0.3) D
D 1 = (1.5 - 2) D - for steel and cast steel
D 1 = 2.5 D - for gray cast iron
Active Pin Length
The pin active length l f is a length reduced by chamfering and filleting. The active length usually carries loading.
Formulas in metric units
Bending stress
 
Pressure in rod
 
Pressure in clevis
 
Shear stress
 
 
where:
| F | force [N] | |
| σ 0 | bending stress [MPa] | |
| σ 0D | allowable bending stress [MPa] | |
| M 0 | bending moment [N mm] | |
| W 0 | bending section modulus [mm 3 ] | |
| τ | shear stress [MPa] | |
| τ D | allowable shear stress [MPa] | |
| d | pin diameter [mm] | |
| p 1 | pressure in rod [MPa] | |
| p 2 | pressure in clevis [MPa] | |
| p 1D | allowable pressure in rod [MPa] | |
| p 2D | allowable pressure in clevis [MPa] | |
| b | rod width [mm] | |
| a | clevis arm width [mm] | |
| D | shaft diameter [mm] | 
Formulas in English units
Bending stress
 
Pressure in rod
 
Pressure in clevis
 
Shear stress
 
 
where:
| F | force [lb] | |
| σ 0 | bending stress [psi] | |
| σ 0D | allowable bending stress [psi] | |
| M 0 | bending moment [ln ft] | |
| W 0 | bending section modulus [in 3 ] | |
| τ | shear stress [psi] | |
| τ D | allowable shear stress [psi] | |
| d | pin diameter [in] | |
| p 1 | pressure in rod [psi] | |
| p 2 | pressure in clevis [psi] | |
| p 1D | allowable pressure in rod [psi] | |
| p 2D | allowable pressure in clevis [psi] | |
| b | rod width [in] | |
| a | clevis arm width [in] | |
| D | shaft diameter [in] |