Injection location temperature during packing and cooling

The injection location temperature moves toward the mold temperature during the packing and cooling phases because there is negligible flow from the barrel during these phases.

The injection location temperature affects the flow of the melt into the part during packing, usually by decreasing the flow. To achieve realistic warpage values, it is important to take the injection location temperature into account during the packing and cooling phases.

The cooling calculation at an injection location starts when the flow rate there drops below a small injection cooling criterion. The criterion is a very low flow rate value, sufficiently small that the subsequent influence of barrel temperature on the injection temperature is negligible. Once a location has started cooling, it will continue cooling regardless of the flow rate. Different cooling calculation methods are used depending on the type of model that you are analyzing. In all cases, the appropriate local mold temperature values, HTC values and temperature-dependent material properties are employed

Injection into hot runners
For injection into hot runners, no injection cooling is applied. The injection location is maintained at the melt temperature.
Injection into cold runners
For injection into cold runners, cooling occurs by the standard runner temperature calculation in all flow solvers, with no thermal convection from the barrel.
Injection into the cavity with no runner system
For direct injection into the cavity, where no runner system is modeled, Dual Domain analyses assume 2D cooling through both sides of the thickness, similar to the surrounding part. 3D analyses assume cooling through the walls of a cylindrical gate. The cylinder diameter for the cooling calculation in the 3D flow solver is set to the gate contact diameter, entered by the user as Automatic or Specified. To allow for injection into a thin part, the cylinder diameter is limited to twice the local part thickness at that injection location.