Theoretically, cooling time is proportional to the square of the heaviest part wall thickness and the largest runner diameter raised to the power of 1.6, and inversely proportional to the thermal diffusivity of the polymer melt.

is the cooling time,
is the thickness at the thickest part of the part wall,
is the diameter of the largest runner, and
is the thermal diffusivity. In other words, doubling the wall thickness quadruples the cooling time.

is the thermal conductivity
is the density
is the specific heat constant volume The type of coolant flow can be determined by the Reynolds number,
, as listed in the following table.
Reynolds number ( ) |
Type of flow |
|---|---|
10,000 < |
Turbulent |
2,300 < < 10,000 |
Transition |
100 < < 2,300 |
Laminar |
< 100 |
Stagnated |

is the density of the coolant
is the averaged velocity of the coolant
is the diameter of the cooling channel
is the dynamic viscosity of the coolant