Process Settings Wizard dialog-Controller B Settings

This dialog is used to specify process settings for Controller B in the Co-injection analysis:

To access this dialog, ensure that you have selected the Co-injection Molding process and an analysis sequence that includes Fill+Pack, click Process Settings (Home tab > Molding Process Setup panel > Process Settings), then click Next to navigate to the Controller B Settings page of the Wizard.

Note: Some of the items listed below may not be available on the current dialog. This is dependent on the mesh type, molding process and analysis sequence selected.

General settings

Melt temperature
The temperature of the molten plastic, or melt, as it starts to flow into the cavity.

In cases where this is an input box, enter the required melt temperature.

Note:
  • If the model has a runner system, the melt temperature refers to the temperature of the melt as it enters the runner system. If the model does not have a runner system, the melt temperature is the temperature of the melt as it exits the gate(s).
  • The melt temperature cannot be lower than the Transition temperature.
Filling control
Specifies the method by which the filling phase of the analysis is controlled.
Select the method to control polymer injection during the filling phase.
Note: If you select Ram Speed Profile, you must select the profile variables, and enter the profile.
%Ram speed vs %stroke
Controls the injection ram using the percent of stroke and percent of speed of the ram.

Click Edit profile and type your values in the table to change the profile.

%Flow rate vs %shot volume
Controls the speed of the ram (flow rate) as a function of the ram position (shot volume).

Click Plot profile and type your values in the table to change the profile.

Note: You can also set a reference point for the profile as a nominal flow rate or injection time.
Velocity/pressure switch-over
The criteria by which the molding machine will switch from velocity control to pressure control.
Select the required switch-over method in the drop-down list, and then specify the switch-over point.
Note: On a typical molding machine, the standard setting will be 99% of volume filled. If the switch-over is occurring early, look for a short shot or check material compressibility has been taken into account when setting the velocity/pressure switch-over point.
[By % volume filled] at
Specify the percentage of volume filled value at which the switch-over point from velocity control to pressure control should occur.
[By injection pressure] at
Specify the injection pressure value at which the switch-over point from velocity control to pressure control should occur.
[By clamp force] at
Specify the clamp force value at which the switch-over point from velocity control to pressure control should occur.
Velocity/pressure switch-over by pressure control point
Specify the switch-over point by selecting a pressure control point inside the cavity. Once the specified pressure is reached at the selected node, the program will change from velocity to pressure control, and the pressure profile will be applied.

Enter the node number and pressure to specify the pressure control point.

[By injection time] at
Specify the injection time value at which the switch-over point from velocity control to pressure control should occur.

Velocity/pressure switch-over will occur as soon as this amount of time in the filling phase has elapsed.

[By ram position] at
Specify the ram position value at which the switch-over point from velocity control to pressure control should occur.
[By hydraulic pressure] at
Specify the hydraulic pressure value at which the switch-over point from velocity control to pressure control should occur.
By whichever comes first
Specify the switch-over point from velocity control to pressure control, by setting more than one of the available switch-over criteria.

Click Edit switch-over settings to set the switch-over criteria. Velocity/pressure switch-over will occur as soon as one of the specified criteria is fulfilled.

Switch to the other controller by
Specifies when to switch from Controller A to Controller B, or from Controller B back to Controller A.

For the Co-injection molding process, this specifies when to switch from Controller A to Controller B, or from Controller B back to Controller A. Controller A controls Material A (usually the skin material) and Controller B controls Material B (usually the core material).

When the cavity volume reaches the specified percentage filled, control switches from the active controller to the other controller.

Enter a percentage value.

Controller B settings...
Click this button to display the advanced options for Controller B of the Co-injection process.