Creating a text file for wire material databases

A material database can be imported as an ASCII (readable text) file that can be created using a text editor (Notepad, Wordpad and so on). When you have written the file you should save it as plain ASCII text (if your editor offers more than one option) with a name that has the extension *.dxx such as Copper.dxx. You can import the file into the Feed/Speed and Cutting Data Tables dialog.

Format of the file:

2.0

This value is a version number. It has no special function but should always be entered to maintain the file format

COPPER 10.0 0.25 3

This line is the first line of a new material definition. The fields have the following functions:

COPPER - the name of the material

10.0 - The material thickness

0.25 - The wire diameter

3 - the number of cuts

1 1 1 0.1

This line specifies the generator and water settings, and so on, for the first cut. The fields are as follows:

1 - the generator setting register number

1 - the water setting register number

1 - the compensation register number

0.1 - The value of the compensation

2 2 2 0.2

The parameters as above but for the second cut

3 3 3 0.3

The parameters as above but for the third cut

COPPER 20.0 0.25 3

New Material

11 11 11 0.11

12 12 12 0.12

13 13 13 0.13

COPPER 30.0 0.25 3

21 21 21 0.183

22 22 22 0.173

23 23 23 0.163

COPPER 40.0 0.25 3

31 31 31 0.184

32 32 32 0.174

33 33 33 0.164

STEEL 20.0 0.25 4

41 41 41 0.185

42 42 42 0.175

43 43 43 0.165

44 45 46 0.155