LDPE materials

LDPE (Low Density Polyethylene) is an odorless, tasteless, and nontoxic polymer that makes it suitable for food contact applications. It has higher impact strength than HDPE, but lower tensile strength, viscosity and chemical resistance.

Low-density polyethylene (LDPE) is an odorless, tasteless, and nontoxic polymer that makes it suitable for food contact applications. It has higher impact strength than HDPE, but lower tensile strength, viscosity, and chemical resistance.

Typical Applications

Injection Molding Processing Conditions

Drying

Not necessary

Melt Temperature

180 C 280 C [355 F 535 F]

Mold Temperature

20 C 70 C [68 F 158 F]

Material Injection Pressure

Up to 150 MPa

Pack Pressure

Up to 75 MPa

Injection Speed

Fast speeds are recommended; profiled speeds can limit warpage problems of large surface area parts.

Runners and Gates

All conventional types can be used; LDPE is suitable for hot runner molds. Insulated hot tip runners are preferred for frequent color changes.

Chemical and Physical Properties

The polymerization of ethylene at high pressure and temperature produces LDPE. The material is semicrystalline-crystalline. The crystallinity level is low because of chain branching. The material is tough but possesses moderate tensile properties and exhibits creep. However, it has good impact and chemical resistance. It is an easy flow material because of long chain branching.

Commercial materials have densities in the range of 0.91 0.94 g/cm . LDPE is permeable to gases and vapors. Close tolerances are not possible with this material and its relatively large coefficient of thermal expansion makes it less suitable for long-term applications.

Shrinkage is of the order of 0.02 0.05 mm/mm [2 5%] when density is between 0.91 0.925 g/cm . When density is between 0.926 0.04 g/cm , the shrinkage is of the order of 1.5 4%. Actual shrinkage values are dependent on the molding conditions.

LDPE is resistant to many solvents at room temperatures, but aromatic and chlorinated hydrocarbons cause swelling. Like HDPE, it is also susceptible to environmental stress cracking.