Example 14: Multiscale Thermal Analysis for Lack of Fusion and Hotspot Prediction

Sample files for use with the examples are available in the Local_Simulation_example_Files_2021.1.zip package from this Download Link. Expand the downloaded ZIP archive into a convenient directory from which you can run Local Simulation inside the numbered directories.

For this example, you will run commands inside directory 14.

Problem description

This example illustrates how to generate a process parameter (PRM) file for multi-scale thermal analysis. This analysis tool allows the user to investigate to see how a set of processing parameters will incur lack of fusion or overheating on a particular geometry. This follows the same method in previous examples, where first a PRM file is generated, which simulates the melting of a few layers on a small melt region, then that PRM file is applied to a part scale model, to predict how that geometry would behave if built with the corresponding processing parameters used to generate the PRM file.

In order to run a part-level powder bed analysis in Netfabb Simulation, a PRM file must first be generated. The PRM file links the small scale moving-source analysis to the full part-level analysis. To illustrate the usefulness of these options, two PRM files are generated in this example: one that results in lack of fusion problems, one that results in hot spots. The lack of fusion processing parameters are as follows:

The hot spot processing parameters are as follows:

The parameters are entered into the *LSRP card. The *GTAB card enables PRM file output and specifies the name of the process parameter file.