Running Netfabb Simulation

Thermal analysis

In the 05 directory, run the analysis from the command line:

$ pan -b 05_thermal

After the analysis completes, the last few lines of the output file 05_thermal.out should be similar to the following:

 inc =     4149 time =   405.71173    iter =   1 eps =   0.61310E+02
 inc =     4149 time =   405.71173    iter =   2 eps =   0.84002E+02
 inc =     4149 time =   405.71173    iter =   3 eps =   0.31563E+01
 inc =     4149 time =   405.71173    iter =   4 eps =   0.59223E-02
 inc =     4149 time =   405.71173    iter =   5 eps =   0.20224E-04
Finished writing file results\ 05_thermal_4149.case
Writing record:         83, time:    405.711732520632

Increment end
CPU wall for increment 4150 = 00:00:00.07, since start = 00:08:46.32
Layer end
Finished writing file .\ 05_thermal.case

Analysis completed

****************************
1 Warning
****************************

CPU wall = 00:08:46.39
Approximate single thread simulation time = 04:00:05.76

Peak RAM used for this process = 174,228 kB

END Autodesk AM Process Simulation

Mechanical analysis

In the 05 directory, run the analysis from the command line:

$ pan -b 05_mechanical

After the analysis completes, the last few lines of the output file 05_mechanical.out should be similar to the following:

 inc =     4285 time =    500.00000    iter =   1 eps =   0.70089E+05
 inc =     4285 time =    500.00000    iter =   2 eps =   0.42054E+05
 inc =     4285 time =    500.00000    iter =   3 eps =   0.50723E-09
Finished writing file results\ 05_mechanical_4285.case
Increment end
CPU wall for increment 4285 = 00:00:00.10, since start = 00:15:10.96
Layer end

------------------------------------------------------
Total number of equilibrium iterations:         23916
Finished writing file .\ 05_mechanical.case

Analysis completed

****************************
1 Warning
****************************

CPU wall = 00:15:11.40
Total thermal & mechanical simulation time = 00:23:57.79
Approximate single thread simulation time = 07:00:21.57

Peak RAM used for this process = 260,568 kB

END Autodesk AM Process Simulation

The results can be viewed in Simulation Utility for Netfabb or ParaView by importing the CASE files. Thermal results during deposition are shown at two different increments in Figure 3. Post-process distortion and a sample stress result is shown in Figure 4.

Figure 3: Temperature results (oC) at increments 1000 and 4000

Figure 4: (a) Post-process distortion results, warped, (b) Post-process XX direction Cauchy stresses, warped 1X