Several factors cause adjustments to the original length of wires, cables, ribbon cables, and segments in a harness assembly. These values are optional and are set as properties and harness settings.
The wire and cable adjusted length values are dependent on the round-up values and the Apply round up to individual segments and exposed wire lengths setting. The ribbon cable adjust length value is dependent on the round-up values.
Examples showing the effect of Round-up and the Calculate length as sum of rounded wire pieces and segments in the nailboard
Example 1: Round-up value set and Apply round up to individual segments and exposed wire lengths check box enabled.
When the adjusted length round-up value is other than None and the Apply round up to individual and segments and exposed wire lengths setting check box is enabled, all wire and cable lengths in the nailboard add up to the wire or cable's adjusted length.
Adjusted Length of Wire= 16.0
Example 2: Round-up value set and Apply round up to individual segments and exposed wire lengths check box disabled
When a round-up value is set, but the Apply round up to individual segments and exposed wire lengths check box is disabled, the round up value of the wire's adjusted length value equals the sum of the values of the separate entities. The individual values are rounded, but the values of the separate entities may not. The wire's adjusted length calculation changes such that the round up on the wire length is done on the value of the addition of wire stubs and exposed wires and segments.
Adjusted Length of Wire= 14.5
Example 3: Round-up value None and Apply round up to individual segments and exposed wire lengths check box disabled
When round up is set to None, then the dimensioning of the segments and exposed wire pieces reflect the actual length except for the wire stubs. The wire stubs still have the embedded length and global slack, if any, distributed equally to each end.
Adjusted Length of Wire= 14.44
Embedded length is used to adjust calculated wire lengths when it is used on parts, splices, and pins.
Examples of Embedded Length
In the examples, both parts and pins are selected for the Embedded Length harness settings for wires and cables.
Example 1:
In this example, the connector has an Embedded Length property that is applied to all wire occurrences connected to it.
A: The plane on which all pins of the connector are modeled.
B: The distance between plane A and the point where the inserted wire ends. This is the embedded length value of the electrical component.
Adjusted length = Original wire length + B.
Example 2:
This example shows a complex connector that accepts both large and small wires. Since the large wire's pin cavity is embedded into the connector a different amount than the smaller wire cavity, an embedded length property is placed on the connector. The property value is equal to the most common embedded length for the majority of the pin cavities.
A: The plane on which all pins of the connector are modeled.
B: The distance between plane A, and the point where the inserted wire ends. For a connector with differing cavity sizes, B could be different for each wire inserted depending on the depth of the cavity. In this example, B could be equal to either B1 or B2.
B1: The distance between plane A and the point where the inserted wire ends for pin cavity B1.
B2: The distance between plane A and the point where the inserted wire ends for pin cavity B2.
Adjusted length of smaller wire = Original wire length + B1
Adjusted length of larger wire = Original wire length + B2