Circular reference

Circular is used for milling cylindrical holes and bosses. You can only select straight walled circular faces for this toolpath. Heights and depths are determined from the selection. Circular will ramp on and ramp off for each pass around the profile. It does not stay in contact like the Bore Toolpath.

circular strategy 2d circular example - multi both

Shown with Multi-Passes and Multi-Depth cuts.

Manufacture > Milling > 2D > Circular circular icon

tool tab icon Tool tab settings

2d circular dialog tool tab

Coolant

Select the type of coolant used with the machine tool. Not all types will work with all machine postprocessors.

Feed & Speed

Spindle and Feedrate cutting parameters.

geometry tab icon Geometry tab settings

   
2d circular dialog geometry tab - faces 2d circular dialog geometry tab - diameters
Face Selection Diameter Range Selection

Geometry

You can select Faces or a Diameter Range. Select any internal or external circular Face. Use Diameter Range to automatically include or exclude holes or bosses by specifying a minimum and maximum range.

Selection Mode

Select the geometry to machine by Faces or Diameter Range. Heights and depths are automatically derived from the selection.

     
Circular Face Selection   Diameter Range
circular face selection example   diameter range selection example
Select any internal or external circular Face.   Selects all holes or bosses that fit within a minimum and maximum range.

Feature Type

Used with Diameter Range. Filters the hole selection.

     
Holes only Bosses only Both
2d circular holes 2d circular boss 2d circular boss and holes

Minimum and Maximum Diameter

Set the diameter range for the holes to include.

Select Same Diameter

Check to select all holes with the same diameter as the currently select feature.

select same diameter example

A single selection will find all matching holes. Using this option is associative to the model. If additional holes with the same diameter are added later, regenerating the operation automatically includes the added holes in the drilling cycle.

Example: If you activate this option, select a single 6mm hole and a single 12mm hole, every 6mm and 12mm hole on the part will automatically be selected.

Only Same Hole Depth

Check to select all the holes that share the same top to bottom distance as the currently select feature.

Example: You can use this as a way to distinguish between 6mm tapped holes and 6mm drilled holes of different depths.

   
Short Depth 6mm holes selected - ISO view Short Depth 6mm holes selected - Front view
Short Depth 6mm holes selected - ISO view Short Depth 6mm holes selected - Front view
Long Depth 6mm holes selected - ISO view Long Depth 6mm holes selected - Front view
Long Depth 6mm holes selected - ISO view Long Depth 6mm holes selected - Front view

Only Same Z Top Height

Check to select all the holes that share the same Z top height as the currently select feature.

You can use this as a way to limit machining to one Z level. The red arrow below indicates the selected feature.

   
All Short Depth Holes, at the Mid Level Height All Short Depth Holes, at the Mid Level Height

All Long Depth Holes, at the Lower Level Height.
All Short Depth Holes, at the Mid Level Height Short Depth 6mm holes selected - Front view

Containment Boundary

Use this with Select Same Diameter to include similar items inside the containment areas. Select any Edge or Sketch boundary to contain the drilling locations. Use multiple boundaries or nested boundaries, to include or exclude groups of holes. The toolpath will be inside the selected boundary unless the boundaries are nested. You can nest several boundaries inside each other.

In the examples below, the selected boundaries are shown in blue.

     
Containment Boundary animation 1) Sketch Boundaries

2) Holes inside are included

3) Nested Boundaries

4) Inside areas are excluded
5) Sketch Boundaries (2)

6) Selecting the rim area only

7) Sketch Boundaries (3)

8) Excluding the rim area

Order

Specifies how the holes should be ordered for machining.

   
Optimize hole selection animation 1) Order selected

2) Optimized order

3) Inside to Outside

4) Order by X motion

5) Order by Y motoion

Reverse order

Enable to reverse the order of the sorted toolpath.

   
Disabled Enabled
Order inside out Order outside in

Tool Orientation

Specifies how the tool orientation is determined using a combination of triad orientation and origin options.

The Orientation drop-down menu provides the following options to set the orientation of the X, Y, and Z triad axes:

The Origin drop-down menu offers the following options for locating the triad origin:

heights tab icon Heights tab settings

2d circular dialog heights tab

Clearance Height

The Clearance height is the first height the tool rapids to on its way to the start of the tool path.

clearance height diagram Clearance Height

Clearance Height Offset

The Clearance Height Offset is applied and is relative to the Clearance height selection in the above drop-down list.

Retract Height

Retract height sets the height that the tool moves up to before the next cutting pass. Retract height should be set above the Feed height and Top. Retract height is used together with the subsequent offset to establish the height.

retract height diagram Retract Height

Retract Height Offset

Retract Height Offset is applied and is relative to the Retract height selection in the above drop-down list.

Top Height

Top height sets the height that describes the top of the cut. Top height should be set above the Bottom. Top height is used together with the subsequent offset to establish the height.

top height diagram Top Height

Top Offset

Top Offset is applied and is relative to the Top height selection in the above drop-down list.

Bottom Height

Bottom height determines the final machining height/depth and the lowest depth that the tool descends into the stock. Bottom height needs to be set below the Top. Bottom height is used together with the subsequent offset to establish the height.

bottom height diagram Bottom Height

Bottom Offset

Bottom Offset is applied and is relative to the Bottom height selection in the above drop-down list.

passes tab icon Passes tab settings

2d circular dialog passes tab

Compensation Type

Specifies the compensation type.

Note: Control compensation (including Wear and Inverse wear) is only done on finishing passes.

Multiple Passes

Enable to make multiple cuts in the XY plane.

Shown with a single pass

and Lead to Center disabled.

Shown with 2 passes of .280 in.

and Lead to Center enabled.

Number of Stepovers

The number of roughing steps.

Stepover

Specifies XY stepover distance between passes. By default, this value is 95% of the cutter diameter less the tool corner radius.

2d circular multipass step example XY Stepover

Repeat Passes

Enable to perform the final finishing pass twice to remove stock left due to tool deflection.

Direction

This setting determines the side of the toolpath from which the tool center is offset. Choose between Climb milling sideways compensation or Conventional milling sideways compensation.

Left (climb milling)

Climb Milling

Right (conventional milling)

Conventional Milling

Multiple Depths

Enable to take multiple depth cuts in Z.

Shown with a Depth of .125

and Lead to Center enabled.

Shown with Multi-Passes & Multi-Depth cuts

and Lead to Center enabled.

Maximum Stepdown

Specifies the distance for the maximum stepdown between Z-levels. The maximum stepdown is applied to the full depth, less any remaining stock and finish pass amounts.

stepdown max

Use Even Stepdowns

Enable to create equal distances between machining passes.

Example: Suppose you are machining a profile with a depth of 23 mm and a maximum stepdown = 10 mm.

Stock to Leave

Positive

Positive Stock to Leave - The amount of stock left after an operation to be removed by subsequent roughing or finishing operations. For roughing operations, the default is to leave a small amount of material.

None

No Stock to Leave - Remove all excess material up to the selected geometry.

Negative

Negative Stock to Leave - Removes material beyond the part surface or boundary. This technique is often used in Electrode Machining to allow for a spark gap, or to meet tolerance requirements of a part.

Negative Stock to Leave - Removes material beyond the part surface or boundary. This technique is often used in Electrode Machining to allow for a spark gap, or to meet tolerance requirements of a part.

Radial (wall) Stock to Leave

The Radial Stock to Leave parameter controls the amount of material to leave in the radial (perpendicular to the tool axis) direction, i.e. at the side of the tool.

Radial stock to leave

Radial and axial stock to leave

Specifying a positive radial stock to leave results in material being left on the vertical walls and steep areas of the part.

For surfaces that are not exactly vertical, Fusion interpolates between the axial (floor) and radial stock to leave values, so the stock left in the radial direction on these surfaces might be different from the specified value, depending on surface slope and the axial stock to leave value.

Changing the radial stock to leave automatically sets the axial stock to leave to the same amount, unless you manually enter the axial stock to leave.

For finishing operations, the default value is 0 mm / 0 in, i.e. no material is left.

For roughing operations, the default is to leave a small amount of material that can then be removed later by one or more finishing operations.

Negative stock to leave

When using a negative stock to leave, the machining operation removes more material from your stock than your model shape. This can be used to machine electrodes with a spark gap, where the size of the spark gap is equal to the negative stock to leave.

Both the radial and axial stock to leave can be negative numbers. However, the negative radial stock to leave must be less than the tool radius.

When using a ball or radius cutter with a negative radial stock to leave that is greater than the corner radius, the negative axial stock to leave must be less than or equal to the corner radius.

linking tab icon Linking tab settings

2d circular dialog linking tab

High Feedrate Mode

Specifies when rapid movements should be output as true rapids (G0) and when they should be output as high feedrate movements (G1).

This parameter is usually set to avoid collisions at rapids on machines which perform "dog-leg" movements at rapid.

High Feedrate

The feedrate to use for rapids movements output as G1 instead of G0.

Safe Distance

Minimum distance between the tool and the part surfaces during retract moves. The distance is measured after stock to leave has been applied, so if a negative stock to leave is used, special care should be taken to ensure that safe distance is large enough to prevent any collisions.

Horizontal Lead-In Radius

Specifies the radius for horizontal lead-in moves.

entry radius diagram Horizontal lead-in radius

Horizontal Lead-Out Radius

Specifies the radius for horizontal lead-out moves.

exit radius diagram Horizontal lead-out radius

Linear Lead Length

Specifies the length of the linear leads.

Vertical Lead-In Radius

The radius of the vertical arc smoothing the entry move as it goes from the entry move to the toolpath itself.

entry radius diagram - vertical Vertical lead-in radius

Vertical Lead-Out Radius

Specifies the radius of the vertical lead-out.

exit radius diagram - vertical Vertical lead-out radius

Lead To Center

When enabled the lead in/out movement will start from the center of the hole or pocket.

Lead to Center disabled.

Lead to Center enabled.