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Surface finishing

The Surface finishing page is similar to the Surface projection finishing page, except that there is no projection. Surface Finishing just machines the selected surface and does not attempt to machine any other surfaces.

Surface side — Select whether the Outside or Inside is machined.

A Surface side of Outside

A Surface side of Inside

Surface units — Select the units used to specify the stepover and limits.

  • Distance — The physical distance determines the stepover and limits. The first and last pass are on the edge of the surface. The intermediate passes are at a distance that is less than or equal to the specified Stepover.
  • Parametric — The parameterisation of the surface determines the stepover and limits .
  • Normalised — The surface normalised value ( in the range [0,1]) determines the stepover and limits. For example if the minimum U is 1 and the maximum U is 5 then:

Parametric value

Normalised value

1

0

2

0.25

3

0.5

4

0.75

5

1

Degouge tolerance — Enter the maximum distance, normal to the surface, that the toolpath can move to find a safe position. If gouges greater than this value are detected, then the tool is lifted axially to avoid the gouge.

Tolerance — Enter a value to determine how accurately the toolpath follows the contours of the model.

Thickness — Enter the amount of material to be left on the part. Click the Thickness button to separate the Thickness box in to Radial thickness Axial thickness . Use these to specify separate Radial and Axial thickness as independent values. Separate Radial and Axial thickness values are useful for orthogonal parts. You can use independent thickness on sloping walled parts, although it is more difficult to predict the results.

Radial thickness — Enter the radial offset to the tool. When 2.5-axis or 3-axis machining, a positive value leaves material on vertical walls.

Axial thickness — Enter the offset to the tool, in the tool axis direction only. When 2.5-axis or 3-axis machining, a positive value leaves material on horizontal faces.

Component thickness — Click to display the Component thickness dialog, which enables you to specify the thicknesses of the different surfaces.

Stepover — Enter the distance between successive machining passes.

  • Copy stepover from tool — Click to load the radial depth of cut from the active tool's cutting data. The radial depth of cut is measured normal to the tool axis.
  • Edited — When displayed, shows value entered by you (or another user). Click to change this value to the automatically calculated value.
  • Stepover — Enter the distance between successive machining passes.

    If you enter a Stepover value, then changes to .

  • Cusp height — Enter the maximum cusp height and use this value to determine the stepover. PowerMill calculates the stepover value to give a cusp height of the machining tolerance using the current tool, when machining a plane inclined at 45. This is the worst case cusp height for any given tolerance.

    Stepdown

    Stepover

    Cusp height

    For more information see Linkage between stepover and cusp height.

Note: When you specify the Stepover for Surface finishing, it is the stepover of the contact point of the tool. The graphical representation of the toolpath in PowerMill shows the tool tip position. Therefore there are certain situations (specific part and tool geometries) where the representation of the toolpath in PowerMill looks as though the stepover is not being respected. This is not the case. If you generate a contact point toolpath you can see that the stepover is respected.

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