Local Simulation Input Files

Coarse model thermal analysis input file 02_thermal.in

# Lines beginning with a pound/hash (#) are comment statements. 
#----------------------------------------------------------- 
*TITLE 
pbdl2: Part scale pdb model, thermal analysis 
#----------------------------------------------------------- 
*PBPA 
9 
# 9 layers per element thickness 
#-----------------------------------------------------------
*PBDL 
5 
# 5 parts are on the actual build plate 
#----------------------------------------------------------- 
*PBIS 
# insulates the substrate sides 
#----------------------------------------------------------- 
*INIT 
100 
#inital build plate temperature 
#----------------------------------------------------------- 
*STLF 
plate_with_5supports.STL 
# Input STL file 
#----------------------------------------------------------- 
*ADAPT 
4 
# Number of refinement levels for adaptive meshing. 
#----------------------------------------------------------- 
*PBPF 
pp.prm 
# process parameter file 
#----------------------------------------------------------- 
*TRANSIENT 
0, 50000, 0.1, 1000, 0.01, 25, 10, 99999 
#----------------------------------------------------------- 
*ANTP 
2 
# thermal analysis 
#----------------------------------------------------------- 
*SOLUTION PARAMETERS 
20, 1.d-5, 1.d+20 
# max number of iterations, tolerance, max 
#residual 
#----------------------------------------------------------- 
*BINARY 
# Write to binary output file for subsequent mechanical 
# analysis. 
#----------------------------------------------------------- 
*DDM! 
1, -25 
# substrate top z coord, substrate bottom z coord, offset 
#time for layer activation 
#----------------------------------------------------------- 
*CONVECTION COEFFICIENTS 
25.d-6, 200 
# Up to 40 temperature-dependent convection 
#coefficients. 
# First column is convection, second is temperature. 
# Only a single row of data indicates constant convection. 
#----------------------------------------------------------- 
*AMBIENT TEMPERATURE 
# Units: [degC] 
25 
#----------------------------------------------------------- 
*MATERIAL PROPERTIES 
# For all properties with two columns of data, temperature 
# is in the second column. 
*MATID 
1 
# Inconel 625 
*CONDUCTIVITY 
# Units: [W/(mm-degC)], [degC] 
9.8d-3, 21 
*DENSITY 
# Units: [kg/(mm^3)] 
8.44E-06 
*SPECIFIC HEAT 
# Units: [J/(kg-degC)], [degC] 
410 21 
*END

Coarse model mechanical analysis input file 02_mechanical.in

# Lines beginning with a pound/hash (#) are comment statements. 
#----------------------------------------------------------- 
*TITLE 
pbdl2: Part scale pdb model, thermal analysis 
#----------------------------------------------------------- 
#Part Scale Powder Bed Modeling 
*PBPA 
9 
# 9 layers per element thickness 
#----------------------------------------------------------- 
*STLF 
plate_with_5supports.STL 
# Input STL file 
#----------------------------------------------------------- 
*PBPF 
pp.prm 
#process parameter file 
#----------------------------------------------------------- 
*ADAPT 
4 
# Number of refinement levels for adaptive meshing. 
#----------------------------------------------------------- 
*TRANSIENT 
0, 5000, 0.1, 1000, 0.01, 25, 10, 99999 
# time incrementation 
#begin time, end time, inital time increment, maximum 
# allowable time increment, min allowable time increment, 
# time tolerance, maximum number of cutbacks per increment, 
# and maximum total number of increments allowed 
#----------------------------------------------------------- 
*ANTP 
4 
# mechanical analysis 
#----------------------------------------------------------- 
*SOLUTION PARAMETERS 
15, 1.d-5, 1.0e+100 
# max number of iterations, tolerance, max residual 
#----------------------------------------------------------- 
*DEPENDENT 
t1 
#---------------------------------------------------------- 
*DDM! 
1, -25 
#------------------------------------------------------------ 
*MATERIAL PROPERTIES 
*MATID 
1 # Inconel 625 
*ELASTIC 
# Elastic modulus, Poisson's ratio, temperature # Units: [N/(mm^2), 
#[unitless], [degC] 
.208d+06, .278, 21. 
*EXPANSION 
# Units: [(micro m)/(m-degC)], [degC] 
20., .128D-04, 21. 
#----------------------------------------------------------- 
*INIT 
# Units: [degC] 
25 
#----------------------------------------------------------- 
*END