Mold Block Wizard

To run a Transient Cool analysis, in addition to the part model, you need the mold model with its associated cooling channels, hoses, baffles, etc. and any additional components, such as mold inserts. If you don't have a mold model, you can use the Mold Block Wizard to create one.

The Mold Block Wizard enables you either to generate a mold block as a region, or to create a CAD mold. In either case, the cooling channels and feed system must be represented by underlying curves in order to be included in the mold generation.

Note: Tetrahedral elements must be fully enclosed by the mold surface. Beam elements may protrude.

Mold block as a region

Mold block as a region is the default setting. When you click Mold Block Wizard, a message appears indicating that you are generating the mold block as a region. Inspect the dimensions, and adjust them if necessary, until you are satisfied. You can create a CAD mold block subsequently if you wish.



Note: To be considered by the Mold Block Wizard, the parts, inserts and curves must be in a visible layer.

CAD mold block

This option is available for CAD formats only. Generating a CAD mold using Mold Block Wizard simplifies the next step of meshing the mold:

  1. It enables the use of Auto-sizing option in the CAD tab of the Mold Mesh tool. This option set automatically appropriate edge lengths on the internal and external faces of the mold.

  2. A merge tolerance option is available in the Mold Block Wizard dialog, to avoid the use of manual stitch contact interface later on.
  3. The internal components like inserts, parts, runner system and cooling system, are subtracted and a simplified cuboid mold is created.

You can create a CAD mold block in a single step, or you can create a mold block as a region, confirm that it is satisfactory, and then create a CAD mold from it. Generating a CAD mold in a single step, successfully, depends on the cleanliness of the part and insert. If the CAD part/insert has geometrical errors, it is likely that the CAD mold block generation will fail, or succeed with errors. Because it is important that your part/insert have no geometrical errors, CAD mold block generation is not set as the default option.

Note: To be considered by the Mold Block Wizard, the CAD elements and Curve have to be in a visible layer.