Create two different types of support structures in
Netfabb and test their performance in
Simulation Utility.
Video length (5:49).
Sample files for use with the tutorials are available on the
Download Page.
In some cases, users may want to simulate both the preferred homogenized type supports, covered in
Tutorial 15, and also the actual fine structured support, on the same model. We will use
Netfabb to create support structures for this part.
In
Netfabb, click
Prepare menu > My Machines
.
If it's not already there, add
Generic Open Machine to your list of machines.
In the
My Machines dialog, click the
Add Machine button.
In the
Select a machine to add dialog, scroll down the
Process Parameters list, expand the
Generic category, and click
Generic Open Machine.
Click the
Add to My Machines button at the bottom of the dialog.
In the
My Machines dialog, with the machine selected, click
Open.
You should see Generic Open Machine selected at the top of the project model tree.
Right-click
Generic Open Machine > Add Part and add the sample file
Example_22.stl
.
In the left pane, note the check box for Distance between Part and Platform.
In the field to the right, set the distance to 0.00 mm and press Enter. The part must be seated directly on the platform for proper creation of support structures.
Click
Create Supports.
At the bottom of the window, click
Run Support Script, in the
Choose support script dialog, select
SLM, and click
Execute.
The lattice-like supports are created.
For this instance, it is desired that only the back supports are homogenized. Right-click each of the two curved front supports and choose
Remove entity. You may need to do this more than once if you see bits of lattice remaining.
Click
Apply support.
Click
Start build simulation; in the dialog that opens, enter a suitable file path and name, such as Example_22, leaving in place the file extension .3mf. Click
Save.
In the
Start build simulation dialog, ensure that
Combine support volumes for simulation is checked, select the
Simulation Utility version, if both are available, and click
Simulate.
The exported file takes a minute or so to generate, then opens inside the
Simulation Utility window.
If you want to reduce the size of the build plate, click
Build Plate, then in the
Build Plate dialog, click
Size tab > Snap to X and Y.
Return to
Netfabb to add the lattice type supports. If the
Start build simulation dialog is still open, press
Cancel to close it.
In the file tree, drag and drop the Example_22 part from the
Generic Open Machine workspace to the
Parts workspace.
Click
Prepare menu >
Generate Support.
Click
Run Support Script at the bottom of the Support Window. Choose
SLM type supports from the list and click
Execute.
Now delete the back supports which have already been generated and homogenized. Do this by right-clicking and selecting
Remove entity.
A thickness must be added for the lattice supports to mesh. Select both curved supports by holding down the Ctrl button and clicking the left mouse button.
Switch to the
Edit tab in the left pane. Expand the
Structure properties menu by pressing the
+ symbol.
In the
Thickening up structure-hatches field, type
0.50. This will create support structure walls approximately 2-3 bead widths wide. Click
Apply support.
To use in simulation, these supports must be turned into an STL file. Click
Prepare menu > Manage Supports > Split Support to new Part.
Either in the file tree or canvas window, right-click on the new part with (support) in its name. Select
Export Part > as STL. Navigate to the same folder where the first Example_22.3mf file was saved. Name the new file
Example22_support.stl, click
Optimize, and press
OK.
Return to the
Simulation Utility window from step 11. From the Document panel on the Home tab, click
Import. Select the
Example_22_support.stl file just created. Designate this as a
Support Structure with a
Volume Fraction of
1.00 when prompted.
Now you have a part with two types of supports, and you can proceed to perform a simulation as outlined in previous tutorials.