Profile finishing

Use the Profile finishing page to pick a selection of surfaces and profile around the outside of these surfaces.

Note: This technique only works on surface models (not triangle models).

All the examples shown here have an invisible base plane underneath the model. If no base plane is present, the toolpath will be different and in some cases no toolpath will be created.

Drive curve determines which curve or set of curves is used to create the cutting moves.

Side —Select the edge of the surface to profile.

SideInside edge

SideOutside edge

Radial offset — Enter the gap between the tool and the edge curve of the surface.

Radial offset of 0

—- Radial offset of 5

Base position — Select how to determine the lowest position of the profiling pass.

selected surface

Automatic — Drops the tool onto the part.

If the tool misses the part then no toolpath is produced. In this case if there is no base plane then half of the toolpath "disappears".

Drive curve — Uses the edge of the selected surface.

Axial offset — Enter the depth of the toolpath relative to the selected surfaces. So, if you want the toolpath to be above the selected surfaces enter a positive value. Zero depth is where the tool touches the surfaces. This option is available only if you select a Lower limit of Drive curve. The following toolpath is created if you select the two squares and have a base plane.

Selecting a base plane produces:

Axial offset of 0

Axial offset of 20

Surface joining tolerance — Enter a value to disassociate the machining tolerance from the tolerance used to define what is a gap between surfaces. If the gap between surfaces is larger than the machining tolerance, PowerMill creates two toolpath segments. To ensure one continuous toolpath across a gap, use a larger Surface joining tolerance.

Gouge check — Select this option so PowerMill checks the toolpath to see if any part of it gouges or deselect to turn gouge checking off.

Degouge tolerance — Enter the maximum distance, normal to the surface, that the toolpath can move to find a safe position. If gouges greater than this value are detected, then the tool is lifted axially to avoid the gouge.

Note: Gouge avoidance moves the tool along the tool axis. Degouging moves the tool along the surface normal.

Tolerance — Enter a value to determine how accurately the toolpath follows the contours of the model.

Cut direction — Select the milling technology.

Select a Cut Direction from the following:

Thickness — Enter the amount of material to be left on the part. Click the Thickness button to separate the Thickness box in to Radial thickness Axial thickness . Use these to specify separate Radial and Axial thickness as independent values. Separate Radial and Axial thickness values are useful for orthogonal parts. You can use independent thickness on sloping walled parts, although it is more difficult to predict the results.

Radial thickness — Enter the radial offset to the tool. When 2.5-axis or 3-axis machining, a positive value leaves material on vertical walls.

Axial thickness — Enter the offset to the tool, in the tool axis direction only. When 2.5-axis or 3-axis machining, a positive value leaves material on horizontal faces.

Component thickness — Click to display the Component thickness dialog, which enables you to specify the thicknesses of the different surfaces.

Maximum stepdown — Enter the maximum distance between successive passes.
Note: This option is not available if the Mode on the Multiple cuts page is set to Off.

Set stepdown from tool — Click to automatically define the stepdown from the tool geometry.