Build volume optimization for additive manufacturing

The Fill Build Volume fill build volume icon tool lets you fill the unused space in an additive machine’s build volume with multiple copies of a part. The copies of the component are stored as new components within the active Manufacturing Model.

Filling the build volume can be useful when printing batches of identical parts or including additional parts around a main part. This can help maximize production capacity.

2D and 3D fill types

While the arrangement of component copies within the build volume happens automatically, you can use the Fill Type and its advanced settings to control the way the use of space is optimized.

When you choose a 2D fill type, all copies of the component are distributed in a single layer on the surface of the platform. This can be useful if you do not want the copies to be stacked on top of each other. If you want the copies to be distributed within the entire volume of the build instead, select one of the 3D fill types.

The difference between the two 3D fill type options lies in how the optimal use of space is approximated and in the accuracy of the computation.

In both 3D fill types, the space within the build is divided into 3D units called voxels. By default, during the arrangement computation, Fusion fills the space of the build with component copies up to a point where no more copies could fit within the remaining empty voxel groups. You can control the level of precision of the computation by specifying a custom voxel size. The lower the voxel size, the more precise the computation. If you want to limit the number of copies produced to a specified number, select the Limit Number of Copies checkbox.

3D and 2D examples

Example of components filling a build volume in 2D (left), 3D (Bounding Box) (center), and 3D (True Shape) with Rotations checkbox selected and X, Y and Z rotations set to Custom: 20 degrees (right).