Strategy for a turn/mill machine

Note: Ensure Enable Turn/Mill UI is selected in the Machine Design Settings dialog to access the lathe design options.

Unlike milling machines, setting up a machine design file for even a simple lathe without live tooling can be quite difficult. Some of the complicating factors are:

The following is a suggested order for the required steps.

  1. Prepare solid model.
  2. Define parent/child relationships.
  3. Specify movement.
    • Ignore slant-bed, pretend it is straight XYZ and ignore collisions.
    • Ignore sub-spindle, and do not try any transfers or cutting on the sub-spindle initially.
    • Fake a Y motion if necessary. If the machine does not have a Y motion, the components (chuck/turret/sub-spindle) must align exactly. Sometimes this is hard to achieve so it may be simpler to add a Y motion to the turret assembly to correct for this. This does not affect the simulation in any significant way.
  4. Set top-most table.
    • Ignore sub-spindle (the top-most table applies only to the main spindle).
  5. Set tool location.
    • Tool blocks - do not define any, just put one temporary tool location on the bottom of the turret like a milling machine, and ignore how the tools look with respect to the turret.
    • Ignore the lower turret if there is one.
  6. Add slant bed.
  7. Add toolblocks. This is easier if you have a working example of a machine with similar toolblock types. Study the locations and orientations in the working model carefully. Add one toolblock at a time.
  8. Add sub-spindle.
  9. Add lower turret (Tool location and Tool block)
Tip: You may find it useful to save key versions of a turn/mill machine design file as you progress. If you change something that breaks a motion that was working in a prior version, you can revert back to that version.