Model rest profile

Use the Model rest profile page to create a toolpath by slicing the model at specified Z heights and then creates profile pass at each Z height. The Z heights are defined from the previous area clearance toolpath and are used to eliminate large terraces.

Cut direction — Select the milling technology.

Select a Cut Direction from the following:

When you have several profile passes you can have a different cut direction for the final profile pass.

Tolerance — Enter a value to determine how accurately the toolpath follows the contours of the model.

Thickness — Enter the amount of material to be left on the part. Click the Thickness button to separate the Thickness box in to Radial thickness Axial thickness . Use these to specify separate Radial and Axial thickness as independent values. Separate Radial and Axial thickness values are useful for orthogonal parts. You can use independent thickness on sloping walled parts, although it is more difficult to predict the results.

Radial thickness — Enter the radial offset to the tool. When 2.5-axis or 3-axis machining, a positive value leaves material on vertical walls.

Axial thickness — Enter the offset to the tool, in the tool axis direction only. When 2.5-axis or 3-axis machining, a positive value leaves material on horizontal faces.

Component thickness — Click to display the Component thickness dialog, which enables you to specify the thicknesses of the different surfaces.

Stepover — Enter the distance between successive machining passes. This option is available when the Number of cuts on the Cut distance page is more than 1.

Copy stepover from tool — Click to load the radial depth of cut from the active tool's cutting data. The radial depth of cut is measured normal to the tool axis.

Note: If you enter the value manually, the button changes to .

Stepdown — Enter the distance between different machining levels.

Automatic — The Stepdown value defines the Z heights, and deletes any existing Z heights.

Note: PowerMill creates a Z Height up to the Stepdown value entered, from the top of the block, and then steps down a defined height in Z. The final Z height is at the bottom of the block. The Stepdown definition takes into account existing Z Heights (such as those calculated when the Machine Flats option is selected). PowerMill looks at pairs of existing Z Heights and adds the minimum number of extra Z Heights between them such that the stepdown between heights is less than or equal to the specified Stepdown value.

Manual — You specify the Z heights. Click the Z Heights button to raise the Area Clearance Z Heights dialog to specify the Z heights manually.

Copy stepdown from tool — Click to load the axial depth of cut from the active tool's cutting data. The axial depth of cut is measured along the tool axis.

Note: If you enter the value manually, the button changes to .

Constant Stepdown — When selected, all the machining levels are equispaced, and the Stepdown value is a maximum stepdown. When deselected, the difference between consecutive machining levels is the Stepdown value for all levels except the last one which is at the bottom of the block.

Constant Stepdown deselected:

With a Stepdown of 20, the Z heights are at 15, -5, and -10.

The stepdown is the amount specified for all levels (in this case 20) except for the last one, which is at the bottom of the block (in this case a Stepdown of 5).

Constant Stepdown selected:

With a Stepdown of 20, the Z heights are at 20, 5, and-10. This gives an effective stepdown of 15.

The stepdown is the same between all levels but is not necessarily the amount specified. In this case, PowerMill uses a Stepdown of 15 rather than 20.

Note: This option is only available if you select a Stepdown of Automatic. If you select a Stepdown of Manual, the Constant Stepdown option is available on the Area Clearance Z Heights dialog.

Rest machining — Select to make the Rest page available with the options for rest machining. This changes the strategy to a Model

This option is selected by default. If deselected, the strategy changes to a Model profile strategy.