To edit an On-the-Fly Surface Group

Use the Inspection Group: Surface Points dialog to specify the details of an On-the-Fly Surface Group.

Note: You cannot play On-the-fly Surface groups on OMV machines. To create a measured group, add points using the Point Sources tab.

To display the dialog, double-click the group's name in the Sequence Tree.

The dialog contains the following settings:

Name — Enter a name for the item. The name is used in the inspection sequence, in the Report and Info tabs, and when referencing the item in other items.

Visible — Select this check box to display the item in the CAD view.

Output in report — Select this check box to include the item in the report.

Coordinate system — Select the alignment relative to which the item's measurements are to be reported.

To specify the alignment during the inspection, select <Active Alignment>. You can then select the alignment from the Active alignment list, or by adding an Active Alignment item to the inspection sequence.

Update existing points — Select this check box to apply the selected coordinate system to items already in the group.

Default tolerances — Enter the maximum distances from the nominal surface at which points are in tolerance. Select the Update existing points check box to apply the values to points already in the group.

Select Reset to revert to the defaults specified in the Measure Parameters dialog.

Option — Enter the Minimum Points required to measure the feature. The group is treated as unmeasured until at least the specified number of points is probed. Select Auto-accept enabled to save the points as soon as you have probed the specified number of points. This setting is not available when you specify a probe path for the group.

Point names — Enter a Label, Counter, and Incr to control the naming of points added to the group. Select the Update existing points check box to apply the rules to points already in the group.

• Label specifies the prefix or suffix of point names in the group. Enter the percentage character (%) before the text to display it as a suffix.

To base the labels on the name of the surface the points are projected onto, select the Use surface projected onto as point name prefix check box in the Surface Inspection page of the Options dialog.

• Counter specifies the first number of the point name.
• Incr. specifies the increment for the point name. For example, when Counter is 3 and Incr. is 2, the points are renumbered 3, 5, 7…

Select the Update existing points check box to apply the changes to existing points. For example:

• If a group contains points named SP-1, SP-3, SP-4 and SP-6, and you set the Label to SP-%-Part1, the Counter to 1 and the Increment to 1, the sequence becomes SP-1-Part1, SP-2-Part1, SP-3-Part1 and SP-4-Part1.
• If a group contains SP-1, SP-3, SP-4 and SP-6 and you set the Label to %-SP, the Counter to 100 and the Increment to 20, the sequence becomes 100-SP, 120-SP, 140-SP and 160-SP.

Comment — Enter any notes and extra information about the group.

Default offset — Enter a value if you want to compensate for surface thickness. The value can be used to compensate for the thickness of the pressing (usually a positive value), or the spark gap for an electrode (usually a negative value). The offset is applied normal to the surface at the probed point, with positive values in the direction of the probe.

Select the Update existing points check box to apply the offset to points already in the group. Select Reset to revert to the defaults specified in the Measure Parameters dialog.

Custom levels — By default, PowerInspect projects the inspection points onto the nearest surface. To exclude surfaces from use, select the Use custom levels check box, and click Levels. Select the Update existing points check box to apply the exclusions to points already in the group.

To specify the surfaces that can be used for this group:

1. Select the Use custom levels check box, and then click the Levels button. The CAD Object Selection dialog is displayed.
2. Click to expand the folders and display the CAD level and object entries.
3. Select the check boxes of the entries you want to make available for inspection; deselect the check boxes to exclude them from inspection.
4. Click OK to save your changes and close the dialog.
5. Select the Update existing points check box to apply the level selection to points already in the group.

Waviness — Waviness describes the widely spaced irregularities that can result from problems with the manufacturing process, for example, machine vibration. For each point, PowerInspect calculates the difference between the highest and lowest surrounding points within a specified diameter. It then reports the number of differences lying within a specified maximum value as a percentage of the total points: the higher the percentage waviness, the smoother the surface.

Note: To enable PowerInspect to calculate the percentage waviness, you must select the Calculate waviness check box in the Inspection Point tab of the Measure Parameters dialog.

Enter the:

• Width to specify the comparison diameter.
• Maximum to specify the waviness tolerance.

Report — Select this tab to specify the layout settings of the inspection group in the report: Select:

• Points list to display the list of points in the group.
• Repeat CAD View on each page if the group contains a CAD View Report item and you want to display the CAD view on each page of the group's results. If the group contains:
  • • no CAD View Report items, selecting the check box has no effect.
    • one CAD View Report item, the CAD view appears on each page of the report in which the group's data is displayed. Each CAD view displays only the points listed on that page.
    • multiple CAD View Report items, each CAD view displays the points that precede it in the group.
  • Tolerance plot to display the tolerance for each point compared to the in-tolerance range.
  • Statistics table to display the statistics for the group.
  • Distribution chart to display the tolerance distribution for the group.
  • Save as default to use these layout settings as the defaults for new groups in the report.

Point sources — Select this tab to use the measured points from other items as inspection points for this group. To specify the points you want to use, select the items that contain the points from the Available sources list, then click . The number of source items you selected is displayed next to the tab name.

Click OK to close the dialog and save your changes.