Workflow: Simulating with a machine for manufacturing operations

Simulating with a machine, also known as machine simulation, is specifically for milling setups with a CNC machine. By incorporating the movements of the machine, this simulation option provides an accurate representation of the manufacturing process. While it may involve a longer verification process, machine simulation offers enhanced accuracy and realism when compared to simulation without a machine, making it ideal for optimizing toolpaths, identifying potential issues, and ensuring successful execution of milling operations.

Steps

1. Ensure that the milling setup uses a machine definition.

   Tip: Link the machine definition to a machine model so you can see the CNC machine on the canvas during simulation. If the machine definition is not linked to a machine model, in the machine definition's kinematics, consider setting the Range to Unlimited for each of the linear axes.

2. Ensure that the part to be machined is positioned correctly within the CNC machine.

3. Ensure that the operations in the setup are generated.

4. In the Browser, select the milling setup or the individual operations you want to simulate.

   Tip: Hold the Ctrl key to multiselect operations.

5. On the Manufacture workspace toolbar, click Actions > Simulate with Machine .

   The Simulate with Machine dialog is displayed, and the Simulation contextual environment opens, replacing all the tabs in the Manufacture workspace.

   

6. In the Simulate with Machine dialog, set the Viewpoint mode to control how you view the simulation.

7. Use the simulation player controls and timeline to navigate the simulation.

8. Use the options on the toolbar and in the dialog to control the visibility of the tool, machine, toolpaths, and stock during the simulation and to check for simulation issues.

9. (Optional) In the Simulate with Machine dialog, click the Info and Statistics tabs to view information about the current tool, machine, and operation, as well as information such as the number of detected collisions, the start volume and final volume of the stock, and the estimated machining time.

10. When finished, click Exit Simulation .